Organic Fertilizer Production Equipment

1. Workshop Layout and Functional Area Division:

• Raw Material Storage Area:

  • Used for storing various organic waste materials, such as livestock and poultry manure, crop straws, kitchen waste, etc.
  • Requires good ventilation to prevent raw materials from rotting and deteriorating.

• Fermentation Area:

  • The core area of organic fertilizer production, where organic materials are fully decomposed through composting or fermentation tanks.
  • Requires control of temperature, humidity, and ventilation to promote microbial activity.

• Processing Area:

  • Processes the decomposed organic materials through crushing, mixing, granulation, etc., to become commercial organic fertilizer.
  • Usually equipped with crushers, mixers, granulators, dryers, and other equipment.

• Packaging Area:

  • Packages, seals, and labels the finished organic fertilizer for easy storage and transportation.
  • Requires cleanliness and hygiene to prevent product contamination.

• Finished Product Warehouse:

  • Used for storing finished organic fertilizer, maintaining a dry and ventilated environment.

2. Key Production Processes and Equipment:

• Compost Fermentation:

  • Utilizes microorganisms to decompose organic matter, generating heat and promoting decomposition.
  • Requires regular turning to ensure ventilation and uniform decomposition.

• Fermentation Tank Fermentation:

  • Fermentation is carried out in a closed vessel, allowing for precise control of temperature, humidity, and oxygen.
  • Short fermentation cycle and high efficiency.

• Crushing and Mixing:

  • Uses crushers to pulverize raw materials and decomposed materials, increasing surface area and promoting mixing.
  • Uses mixers to uniformly blend different raw materials and additives.

• Granulation and Drying:

  • Uses granulators to form powdered materials into granules for easy application.
  • Uses dryers to reduce product moisture content and prevent mold.

3. Environmental Control and Safety Measures:

• Waste Gas Treatment:

  • Harmful gases such as ammonia and hydrogen sulfide generated during fermentation need to be treated.

• Wastewater Treatment:

  • Wastewater generated during production needs to be treated to meet standards before discharge or reuse.

• Dust Control:

  • Dust generated during crushing, mixing, and other processes requires dust removal measures.

• Safety Production:

  • The workshop is equipped with fire-fighting facilities, ventilation equipment, and safety warning signs.

4. Intelligence and Automation:

• Automated Control System:

  • Achieves automatic adjustment of parameters such as temperature, humidity, and ventilation through sensors and PLC control.

• Remote Monitoring System:

  • Enables remote monitoring and management of the production process through networks and cameras.

• Data Analysis and Optimization:

  • Collects production data, analyzes production efficiency and product quality, and optimizes production processes